Honda F1 project leader Yusuke Hasegawa has outlined a number of reasons why Honda has been struggling so badly in the beginning of the 2017 Formula One season. He confirmed that lots of problems were not discovered while running on the dynamo meter.
A pre-chamber was explicitly stated in the translation.
Jet ignition with prechamber fuel injection was in the previously translated article title.
Article suggested the prechamber was towards exhaust side. Only one injector is permitted, which is not technically the mahle tji system which has additional injector.
Wazari-san said there are several patents applied for. So Honda is well set up if it can manage to outperform mercedes and ferrari.
"Fuel pump is positioned on cylinder head cover, same as RA616H. But the fuel line, which was placed along the ignition coils for RA616H, cannot be seen at the same location with RA617H. Therefore RA617H is not top injection.
RA615H: side injection on inlet port side.
RA616H: top injection
RA617H: The author is speculating that it's side injection on exhaust port side (can be seen in pics anyways)
THROUGH TO
"We've trialed dozens of different configurations for the sub chamber, and much more than that for the injector. If you consider increasing combustion efficiency and thermal efficiency under the current reg, pre-chamber is the path you must take. Current regulation will continue until 2020. We are going to continue development of increasing combustion speed, which includes increasing compression ratio, beyond 2018."
EXHAUST SIDE injection is very effective at solving " increasing air homogeneity" in a non-traditional approach we have had great success with.
And not being of the Mahle variety with separation from the pre-combustion chamber giving far more latitude with ignition point mixture. With previous photos from "Wazari" showing a separate ingress (valve controlled?) to the multi egresses for the flames. Whilst this is very good, it is seriously constrained by the FIA rule saying only one.
If I may.
Exhaust side injectors main benefit could be fine control of fuel temperature via exhaust heat. Air homogeneity would be better translated as air dilution. Extremely interesting that they don't use a Mahle style pre-chamber, however they do use a shrouded spark plug (can't stop laughing at what mudflap called it) and the hole size and placement is critical for it to function. I guess "team Wazari" design has a valve like activated method to stratify the mixture in their flame ignition system, which comes close to, but not quite as efficient as if they had more than 1 injector, or one specifically for their flame ignition system and another for the main chamber.
On the honda flame ignition it looks like they have a valve mechanism in the centre for ingress because with multiple egresses the small hole size inhibits filling the chamber, especially at high rpm. the problem with that even though it creates a relatively quick combustion time is that the small holes restrict the chamber penetration, two with bigger holes would be far better.
i should have said air fuel homogeneity
If you really need damping, then yes it would work but I don't think it can double as a crank damper.
It is also possible to have the damper on the back of the motor too.
A damper is most efficient where the amplitude of vibration is highest (also known as an anti node). On a conventional engine with a high inertia flywheel the anti node is away from the flywheel on the nose of the crank hence the damper always sits at the front. In F1 camshafts the highest displacement is always at the rear of the cam so the dampers have invariably sat at the end.
In current F1 engines the effective inertia at the crank nose is quite high due to the K gearing, while the flywheel doesn't really exist so my hunch (well a bit more than that - I know that the cossy v8 had a rear damper - and 13 others!) is that crank dampers would be better placed at the rear of the engine.
Honda have longheld experience in small diameter, multi-plate clutch hub - damper tech, via their motorcycles..
"Well, we knocked the bastard off!"
Ed Hilary on being 1st to top Mt Everest,
(& 1st to do a surface traverse across Antarctica,
in good Kiwi style - riding a Massey Ferguson farm
tractor - with a few extemporised mod's to hack the task).
On the honda flame ignition it looks like they have a valve mechanism in the centre for ingress because with multiple egresses the small hole size inhibits filling the chamber, especially at high rpm. the problem with that even though it creates a relatively quick combustion time is that the small holes restrict the chamber penetration, two with bigger holes would be far better.
i should have said air fuel homogeneity
I think extra valves in the cylinder are against the rules. And variable compression ratio is also against the rules.
sources are f1sokuho web (search by "f1sokuho ホンダ密着"), paper edition, as well as sportiva.com etc.
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"If you focus on reliability and restrict power, unexpected issues might occur when you have to increase power later, so not prioritizing reliability too much" (Tanabe, Test 1 Day 1)
"We considered that working on calibration and confirming reliability was the most important thing for both chassis side and PU side, so in that sense we are satisfied." (Tanabe, Test 1 Day 2)
"We progress development by putting reliability as a key and based on the lessons we learnt last year, so earn mileage and expose issues without breaking down from the get go is the objective of testing. We are not suppressing output too much in order to secure reliability, and although we have not used Quali mode yet, we run it on practice mode and race mode simulating actual usage level in order to evaluate the package." (Tanabe, Test 1 Day 2)
"Worked on grid procedure (those numerous tasks and procedures before the race start) which is essential, as well as data analysis, taking advantage of bad weather" (Tanabe, Test 1 Day 3 when it snowed)
"We are encountering minor troubles like getting scraped here, getting knocked/bumped here, got detached here, and so on. However, it's combination of new car and new PU, so exposing such small issues is exactly what we make such long distance of running in testing for. We can say that we are able to mature it in those details too." (Tanabe, Test 1 Day 4)
"We are still at a stage where we are conducting parameter study like learning about car, learning about the state of PU. We shift setting and usage to quite an extreme and see how the response to it is and grasp the characteristics of this car and PU, then narrow it down towards the best point and optimize it." (Tanabe, Test 1 Day 4)
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[Test 2 Day 1] Lost afternoon running for brake issue
"About half of the planned program for Day 1 has been consumed. Done race simulations and data gatherings for hardware under various conditions like different fuel load and how much the driver is pushing" (Tanabe, Test 2 Day 1)
[Test 2 Day 2] In the morning concentrated on tweaking car balance a lot to trial and evaluate various car settings. In the afternoon worked on data gatherings under various race condition same as Day 1. Lost 40min due to sensor error.
"The best time was set as part of tyre test, and today we did not use Quali mode yet. So called normal race mode" (Tanabe, Test 2 Day 2)
"Drivers were reporting no issue on drivability in the morning's tricky car condition.In the afternoon we evaluated PU behavior under various race conditions, and the program planned for today has been cleared. Half of all program for this week has been finished" (Tanabe, Test 2 Day 2)
[Test 2 Day 3] Used Quali mode for the first time
"We are running with all we've got. Examine the state of the PU and compare the one that made actual running and the one that conducted durability test on dyno, and how it is expressed on dyno, which one is more severe, and so on, we'd like to mature it on these, as well as usage, towards Melbourne. (Test 2 Day 3)
[Test 2 Day 4]
"In the middle of but at the closing stage of race simulation, abnormality in telemetry data has been detected so we cut the program in the middle and made driver return to the pit, and we are conducting data and hardware analysis right now. Unfortunately we had to conclude the testing there. We'd like to dismantle this PU and check the inside thoroughly, and compare wear/damage pattern/extent with the engines that operate simultaneously on dyno, in order to determine the use." (Tanabe, Test 2 Day 4))
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Number of PUs used for testing
Test 1: alternating between 2 PUs to evaluate various components
Test 2: 1
PU Version
Test 1: Reliability confirmation and establishment
Test 2: Performance pursuit for Melbourne preparation
(Mind that it's not like so-called different spec)
The 2018 PU is developed to secure reliability first and foremost, so performance is roughly Abu Dhabi level.
Nov 2017: STR and Honda started working on control system for chassis and PU
Dec 2017: Integrated PU and gearbox for the first time, and dyno testing and cooling system testing in Japan and Milton Keynes has begun
(Key)
"If you look around, Honda is actually quite a big company, and if you pay close attention there are variety of people, even those who are making jet plane. So rather than confined in small place in Sakura, how we utilize expertise of "All Honda" in a bid to increase competitiveness. That's what we are doing since last year." (Asaki)
"We are in the middle right now so things take time. We need at least like 6 months (until things start to manifest). But, we recognize that not much time is left for us" (Asaki)
"Need to increase internal production capacity because hindered by suppliers (lack of) speed" (Asaki, circa Dec/Jan)
"Not like we are allocating astonishing amount of staff and money resources into it like Merc and Ferrari do. We are on the basis of selected elites policy." (Yamamoto, circa Dec/Jan)
"Until last year, Honda was relying on McLaren technically quite a bit. We were receiving components supplies in Europe through McLaren. Battery pack (ES) was McLaren's, and it was supposed that we were going to do the battery by ourselves sometime later. There are complications in law regarding battery about air transportation and customs. That's why battery pack had to be done at Milton Keyenes. So we have to expand internal production otherwise we cannot continue. We must sort these out urgently." (Asaki/Yamamoto, circa Dec/Jan)
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"Regarding the trouble on the final day of the testing, we stopped because there was abnormality on data for electrical system related. We assessed the data and identified what the failure was and what specifically went wrong, so we applied calibration, confirmed it on dyno and brought what's optimized to Melbourne.
Since it was electrical, it looked like it would take long time to identify the cause, whether due to noise or contact malfunction or else, so we elected to finish the running there, but we checked it and incorporated the countermeasure program to race in Melbourne." (Tanabe, Thur in Melbourne)
On the honda flame ignition it looks like they have a valve mechanism in the centre for ingress because with multiple egresses the small hole size inhibits filling the chamber, especially at high rpm. the problem with that even though it creates a relatively quick combustion time is that the small holes restrict the chamber penetration, two with bigger holes would be far better.
i should have said air fuel homogeneity
I think extra valves in the cylinder are against the rules. And variable compression ratio is also against the rules.
Seems so. Unless someone tries to come along and say that it doesn't specify that there can't be more.
5.1.8 Engines must have two inlet and two exhaust valves per cylinder.
Which means you can have one huge intake valve two normal sized exhaust valves and a separate valve for the pre-chamber and still be legal, not that they do this obviously, just pointing it out it's possible.
If you wanted to be really tricky you could conjoin both your valves into a figure 8 shape and actuate it with one stem with a radial constraint, giving you similar curtain area...and leaving you a 'valve' free.
A question for Wazari. Is the Honda still struggling with energy recovery and fuel efficiency?
In the STR Honda thread someone mentioned that toro rosso was having to save fuel in race sims yet top speeds and fastest lap times would suggest that total power is the equal or much closer to Renault then the 15hp deficit some people are saying. I surmised that maybe Honda's deficit wasn't in total HP but rather fuel economy and some others are starting to come to that conclusion. I wonder if you have any ability to clear this up Wazari?
With pre-combustion chambers (of the non-mahle type, where the injector is integral) filling of the mini chamber happens by the main chamber mix getting pushed back up the barrels (by compression) into where the spark is.
The Honda design looks like the diameter for that to happen effectively is way too small (aprox 1+mm) because it is a multi hole design rather than one.
Therefore there needs to be a method to quickly fill the mini chamber and by the drawing in the centre there is what looks like a valve mechanism, but i could be wrong because something like a reed valve could not survive there, but maybe they have developed something novel.
I cannot see anyone ever interpreting that that is an extra valve because it is all internal, where the FIA rules are purely pertaining to the gas exchange. Such arguments are moot.
With pre-combustion chambers (of the non-mahle type, where the injector is integral) filling of the mini chamber happens by the main chamber mix getting pushed back up the barrels (by compression) into where the spark is.
The Honda design looks like the diameter for that to happen effectively is way too small (aprox 1+mm) because it is a multi hole design rather than one.
Therefore there needs to be a method to quickly fill the mini chamber and by the drawing in the centre there is what looks like a valve mechanism, but i could be wrong because something like a reed valve could not survive there, but maybe they have developed something novel.
I cannot see anyone ever interpreting that that is an extra valve because it is all internal, where the FIA rules are purely pertaining to the gas exchange. Such arguments are moot.
Care to present some pictures of this Honda mini-chamber?
In natural gas engines the prechamber works just fine even though the mixture is prepared before the inlet valve (even before the turbo in some cases). In Honda's case all they have to do is target some of the fuel spray at the prechamber, it's been discussed before.
With pre-combustion chambers (of the non-mahle type, where the injector is integral) filling of the mini chamber happens by the main chamber mix getting pushed back up the barrels (by compression) into where the spark is.
The Honda design looks like the diameter for that to happen effectively is way too small (aprox 1+mm) because it is a multi hole design rather than one.
Therefore there needs to be a method to quickly fill the mini chamber and by the drawing in the centre there is what looks like a valve mechanism, but i could be wrong because something like a reed valve could not survive there, but maybe they have developed something novel.
I cannot see anyone ever interpreting that that is an extra valve because it is all internal, where the FIA rules are purely pertaining to the gas exchange. Such arguments are moot.
Care to present some pictures of this Honda mini-chamber?