To optimize energy consumption, or how to make F1 greener

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Belatti
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Re: To optimize energy consumption, or how to make F1 greener

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xpensive wrote: Full bodywork along with retractable and/or moveable aerodynamic devices should be the way to go, aided by incentives to increase engine-efficiency of course.
Go to LeMans with your full bodywork ideas. Seriously :x

Ciro, I know you are scared about the moving aero idea, but just picture for a moment a 450Kg car with a 1.5 NA engine with 500HP going as fast as 2009 F1 (600Kg with a 2.4 NA engine and 750HP).
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna

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Ciro Pabón
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Re: To optimize energy consumption, or how to make F1 greener

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I'm not scared... I'm just thinking: what for?

I actually like air races, but those have a reason. They are far more exciting than cars flying over the ground (to me).

RedBull Cup: my favorite pilot, Alejandro McLean from Spain, passing the pylons.
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Peter Besenyei, from Hungary, at Porto, Sep/2008
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A "full aerodynamic" car, with flaps, ailerons and rudder, is a car? What is good for? I imagine that people will demand 300 kph cars in the future, to commute. Perhaps that'll be the day. Anyway, I think ultralight airplanes will replace cars before that happens. I expect them around 2020, as many of you know.

About engine efficiency, I've been also proposing electric racers for a while. Yes, it seems moronic, but look at the trends in hybrid cars (where will KERS take us?):

1. The ICE engine has no belts. All the accesories are driven through electric motors, including power steering and air conditioning (2010 Toyota Prius).

2010 Prius
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2. The ICE engine works at 2.000-3.000 rpm all the time because it works as a generator. The ICE engine is NOT connected to the wheels, it merely recharges the lithium-ion battery pack (2011 Chevrolet Volt).

2011 Chevrolet Volt
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In the words of John Bereisa, director of advanced engineering at GM: “When you map an engine’s power versus r.p.m. versus fuel consumption, the resulting chart looks like the Rocky Mountains. In conventional cars, you’re driving all over that map. But in the Volt, we’re able to keep the engine operating in what I call its happy valley, where it delivers the power that’s required while consuming minimal fuel.”.

3. Working simply as a generator, the ICE engine has a ridiculously low HP: the torque provided by the electric motor more than compensates the lack of power of the "main" engine (1 liter engine for 2012 Chevrolet Volt II).

Chevrolet Volt II battery display and control
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4. You use more efficient engines, perhaps moving to the Atkinson cycle, because you don't care too much about the "ICE recharger" (Toyota Prius 2011), or using a gas engine as generator (Opel Ampera 2009).

Opel Ampera gas engine
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None of these points fall into the science fiction category. Perhaps ICEs will ride out quietly into the sunset...

Those of you who thinks I'm nuts (and you might be right!) check this video, of an electric Atom (Wrightspeed X1) beating a Porsche AND a Ferrari. Electric motor torque is awesome, I tell you...

[youtube]http://www.youtube.com/watch?v=8qDZOBQs60w[/youtube]

You know, I have hunches sometimes about some of my posts: I bet I'll refer to this one in the future. Not next year, perhaps not even in 2011, but... ;)
Ciro

pipex
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Re: To optimize energy consumption, or how to make F1 greener

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Nice post Ciro, as always ;). I enjoyed the pictures and video, you should work for a magazine :D
"We will have to wait and see".

alelanza
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Re: To optimize energy consumption, or how to make F1 greener

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But that's apples to oranges in terms of comparing the electric motor to the ICE one.

Now i do have a question regarding common ICE engines, i've heard/read somewhere that a normal car engine is most efficient at the point where torque divided by rpm is highest. Is this correct?
Alejandro L.

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ISLAMATRON
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Re: To optimize energy consumption, or how to make F1 greener

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alelanza wrote:But that's apples to oranges in terms of comparing the electric motor to the ICE one.

Now i do have a question regarding common ICE engines, i've heard/read somewhere that a normal car engine is most efficient at the point where torque divided by rpm is highest. Is this correct?
efficient in terms of what? Fuel? max power? max torque?

modbaraban
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Re: To optimize energy consumption, or how to make F1 greener

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Сiro, didn't you forget to tell us the how green those big lithium-ion batteries are?

Also note that a little cute hatchback with a small petrol or diesel engine returns very similar MPG to the ugly Prius, and is also way greener (reason noted above).

Image
Someone posted this before.

Hydrogen ICE is the way :D

alelanza
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Re: To optimize energy consumption, or how to make F1 greener

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ISLAMATRON wrote:
alelanza wrote:But that's apples to oranges in terms of comparing the electric motor to the ICE one.

Now i do have a question regarding common ICE engines, i've heard/read somewhere that a normal car engine is most efficient at the point where torque divided by rpm is highest. Is this correct?
efficient in terms of what? Fuel? max power? max torque?
Oh right, of fuel consumption is what i meant.
Alejandro L.

xpensive
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Re: To optimize energy consumption, or how to make F1 greener

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When it comes to alternative power-sources, storage is often the most problematic issue, when the energy-density of regular gasoline is hard to beat at 12 kWh per kg.
80 liters of gas is thus the eqivalent of almost 3 million kJ, why filling that in 8 seconds mean a energy-transfer of some 360 MW, or close to 500 000 Hp.

400 kJ of energy-recovery per lap? Not exactly a quantum-leap for mankind, when you think about it.
"I spent most of my money on wine and women...I wasted the rest"

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lkocev
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Re: To optimize energy consumption, or how to make F1 greener

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xpensive wrote:When it comes to alternative power-sources, storage is often the most problematic issue, when the energy-density of regular gasoline is hard to beat at 12 kWh per kg.
80 liters of gas is thus the eqivalent of almost 3 million kJ, why filling that in 8 seconds mean a energy-transfer of some 360 MW, or close to 500 000 Hp.

400 kJ of energy-recovery per lap? Not exactly a quantum-leap for mankind, when you think about it.
Your right that 400kJ of energy recovery per lap is not a quantum leap, perhaps baby step is a better discription. However, in my opinion at least it is some kind of foward movement...

Belatti
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Re: To optimize energy consumption, or how to make F1 greener

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Ciro Pabón wrote:I'm not scared... I'm just thinking: what for?
Ciro, sometimes I really ask myself if you are in the correct forum.
Do you like ICE engines at all? The noise, the smell? Something?

Even with your optimized system, with an ICE working in its "happy valley" feeding electric motors (with batteries in the middle) you will be loosing A LOT of energy by moving the air in the straights.
And we are talking about F1, dont come with plane races, please.

Dont get me wrong, your posts are nice, but way out of topic sometimes.
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna

alelanza
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Re: To optimize energy consumption, or how to make F1 greener

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alelanza wrote:
ISLAMATRON wrote:
alelanza wrote:But that's apples to oranges in terms of comparing the electric motor to the ICE one.

Now i do have a question regarding common ICE engines, i've heard/read somewhere that a normal car engine is most efficient at the point where torque divided by rpm is highest. Is this correct?
efficient in terms of what? Fuel? max power? max torque?
Oh right, of fuel consumption is what i meant.
Also, should the answer be yes, the second question would be how much would you expect a torque curve to vary from WOT conditions to partial load. Say 30% load?
Alejandro L.

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Ciro Pabón
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Re: To optimize energy consumption, or how to make F1 greener

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Belatti wrote:Ciro, sometimes I really ask myself if you are in the correct forum.Do you like ICE engines at all? The noise, the smell? Something?
I know I'm in the correct forum, what I don't know is if I am in the correct epoch... sigh.

I apologize in advance for the length of the post, I think many of you don't have the time to read it, so here's the summary:

I estimate that KERS with 5 times the current energy level (2.000 KJ) allow you to produce 150 HP during the "important" parts of the race, thus giving you cars that require a smaller ICE engine and that are much faster in acceleration than current cars.

As Belatti says, you can get the same benefits from movable surfaces. BUT from the point of view of tyres and driver safety, what I would like to call "high-acceleration KERS (or HAC-KERS ;)) are pretty feasible, as the forward acceleration, which is what you improve, doesn't go over 1-2 Gs, compared with trying to extract more Gs from lateral acceleration through the use of "ailerons". The second, that is, use of ailerons, has always been alleged to be a more dangerous proposition in case of failure.

You can skip the rest.

THE REST:

I just talked a bit about the two new vehicles (hybrids and ultralights) competing with "pure-ICE" cars. I know ultralights for regular transportation sound like science fiction, so I won't delve into my "loner-hopes" in that field.

Let's concentrate on "hybrid strategy"... c'mon, Belatti, follow me for 5 minutes to see if we can conclude something.

If, I don't know, in 10 or 15 years people moves to hybrids, then, probably F1 cars will also use electric motors designed to handle the variations in engine optimum load. I'm not arguing for that, I'm not proposing it, I'm just transcribing other people's predictions.

Actually, I'm also kind of dismayed when I "see" what I think Belatti sees in his "mind's eye": he imagines karts and racers in 2019, humming quietly around the track, driven by "happy valley" engines, making the noise of a vacuum cleaner, like house appliances.

He would prefer to hear the commanding tone of a properly un-balanced-toward-racing, gas guzzling, fuel burner, giant 3 or 4 liter V-12 that uses fuel even to cool the engine.

Actually, Belatti and Modbaraban wouldn't mind to drive one of those "sub-optimal" machines, just to be able to feel the tremor of the engine coming to them through the steering wheel and to have plenty of power no matter the fuel. To the heck with Arctic penguins and polar bears! ;)

On the other hand, as modbaraban points out, we have people devoted to earn money, profiting from the environment. Well, we have to confess that we have essentially lived from the environment for the last couple of millennia. However, that's not the point.

I'm just pointing that you have to manage the fuel consumption better than your adversaries if you want to win the race, which I think is the point of this thread.

As xpensive points out you get high densities of energy from gasoline. However, fuel load represents a considerable racing "weight".

Now, with low budget, "free developing" teams, it seems possible for someone to figure that with a smaller engine, along with "high energy" KERS, you could save racing fuel and engine weight. It all depends on the numbers.

The first thing you read in every pamplet about "How To Save Gas", is to drive less aggressively.

Of course, how do you do that in F1? Isn't that stupid? As usual, some back-of-the-envelop numbers... ;)

The crux of the issue: how much fuel do you save and how much energy you have to carry "on-the-KERS" to save it.

To answer alelanza's question, here you have a hard-to-find (at least for me!) Volkswagen TDI graph of torque vs rpm vs fuel consumption (actually, specific power consumption). The max torque you get at low rpm, so the circle shows that what alelanza says is true, at least for this engine: torque divided by rpm has a maximum where the engine has a lower specific consumption, that is, it is more efficient (less grams of fuel per Kw-hour).

Notice how flat is the "Brake specific fuel consumption" graph:

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According to EPA this is what you get from such a flat consumption, diesel modern engine, when used in family cars in the real world:

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I'm assuming that F1 cars have a similar profile, which is a very conservative assumption. F1 is not using turbocharged diesels at relatively low rpm. Drag losses are higher.

Notice that the TDI is famous for its "flat curve": the car is at optimum consumption in the range of normal use, predicted speeds (let's say, from 30 to 60 mph).

Actually, most of the "devices" of the car are for saving gas, from the gearbox to the carburetor to the shape of the body. To make this "fuel vs speed" curve as flat as possible.

From that graph, I estimate quickly that out of that optimum range (from 5 to 30 mph and from 60 to 75), the engine uses 1.5 times the "minimum" fuel rate (the maximum value of 30 mpg in the last graph goes down to 20 mpg average).

Let's say that the racing car goes "out of range", at slow curves and very fast straights, for 40% of time and that it uses only 2 times the gas it uses when in "regular use" (because it's less efficient than the TDI engine). How do a Speed-vs-Time graph of an F1 car looks like?

Speed vs time for Albert Park. Reca made this graph from the sound of the engine.
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How much energy should the KERS handle to drive the car through those peaks and valleys?

Here is a crude worksheet I made ages ago. Notice I estimate the energy to go from 130 to 250 in 4 seconds (figures I took from the previous graph, third peak from left to right):

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Notice the figure in the red box: 660.000 joules, to go from 130 to 250 in a current F1 car (without power for overcoming drag or rolling resistance, just the "inertia power").

Thanks to Reca's graph I can show it happens in four seconds. It fits nicely with the current regulations: 6 seconds and 400 KJ, isn't it?

Notice also the (crude, I imagine) power budget: 220 Hp goes toward inertia and 110 HP goes toward aerodynamic losses. We're talking about acceleration out of slow curves.

How many of those valleys you have during the race? From Reca's graph, I count 6 complete "pushes to the metal" (I consider peaks 5 and 6 in this graph to be just one).

We're talking of 24 seconds (six times four seconds), six "doses" of 600.000 Joules, it means 3.6 MJ. That's 9 times the power of current KERS. This allows you to narrow the working rpm for the ICE engine.

At that "regime" you take advantage of the large torque of electric engines, to overcome inertia. These motors are pretty small for its power and torque, here you have the one for the Wrightspeed Atom I showed in the previous post: this thing delivers more torque than a Ferrari, for the love of Pete.

Image

Actually, you do not need 9 times the energy: you are not going to "shut down" the ICE engine. You can use it to provide, let's say, 60% of the power. The other 40% is provided by the electric motors. You shave more or less 150 HP out of the power needed to overcome inertia, that I estimated in my worksheet.

Let's say I estimate (again) that with KERS 5 times more efficient than the current ones, the recovered braking heat becomes significant for your racing power needs. We only need 500% more energy density. Is not that far away, it can happen.

Nowadays KERS are an "overtaking device". At some point in the future they could become a more important part of your fuel and engine design strategy. I guess this will happen at some point in the relatively near future. And I think that's where the "green" F1 is pointing: mechanical efficiency, as miguel said.
Ciro

Belatti
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Re: To optimize energy consumption, or how to make F1 greener

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Ciro Pabón wrote: I know I'm in the correct forum, what I don't know is if I am in the correct epoch... sigh.
I know, Leonardo! :lol:
Ciro Pabón wrote:I estimate that KERS with 5 times the current energy level (2.000 KJ) allow you to produce 150 HP during the "important" parts of the race, thus giving you cars that require a smaller ICE engine and that are much faster in acceleration than current cars.

As Belatti says, you can get the same benefits from movable surfaces.
Why not both? Aren´t we trying to run fast with few energy here? :P
Ciro Pabón wrote:Actually, I'm also kind of dismayed when I "see" what I think Belatti sees in his "mind's eye": he imagines karts and racers in 2019, humming quietly around the track, driven by "happy valley" engines, making the noise of a vacuum cleaner, like house appliances.

He would prefer to hear the commanding tone of a properly un-balanced-toward-racing, gas guzzling, fuel burner, giant 3 or 4 liter V-12 that uses fuel even to cool the engine.

Actually, Belatti and Modbaraban wouldn't mind to drive one of those "sub-optimal" machines, just to be able to feel the tremor of the engine coming to them through the steering wheel and to have plenty of power no matter the fuel. To the heck with Arctic penguins and polar bears! ;)
Yeah! those artic penguins (sic) are a real problem!

Seriously, don´t get me wrong, I´m all for green transportation. I would even sail through streets if I could! I do drive quietly, I dont push the pedal if I see traffic is stuck ahead (did you notice how some people accelerates even when they know they´ll have to step on the brake 100 metres later???)
But I think the main enviromental problem doesnt come from Racing cars:

Image


Its just that I would love to still be able to hear and smell racing cars arround a circuit. Could we live in a future where we would still be racing like in the past? Just for the sake of the sport? One little exception? :)


Your graphics Ciro reminded me of this one:

Image

There is no doubt we need a better solution for the streets. Current ICE are not dimentioned for our needs.

Ciro Pabón wrote: Image
Again, why not both? Adopting my proposed movable aero solution we would save at least the need of about 80HP from the 106 in line 18 of Ciro´s graph. And we are talking about 250Km/h, remember drag increases with the cube of speed...
Ciro Pabón wrote: Nowadays KERS are an "overtaking device". At some point in the future they could become a more important part of your fuel and engine design strategy. I guess this will happen at some point in the relatively near future. And I think that's where the "green" F1 is pointing: mechanical efficiency, as miguel said.
OK, lets do that, but at least let a 1 liter turbo four banger at 20,000rpm [-o<
Otherwise, in 2050 my grandsons will call me a fossil because of my dirty-fuel-noisy hobby.

To put an end to my post:
Ciro Pabón wrote:The second, that is, use of ailerons, has always been alleged to be a more dangerous proposition in case of failure.
Did you know how many aeroplanes actually fall down per year because of ailerons failures? Me neither, but I searched for it:
An accident survey of 1,843 aircraft accidents from 1950 through 2006 determined the causes to be as follows:

53%: Pilot error
21%: Mechanical failure
11%: Weather
8%: Other human error (air traffic controller error, improper loading of aircraft, improper maintenance, fuel contamination, language miscommunication etc.)
6%: Sabotage (bombs, hijackings, shoot-downs)
1%: Other cause
The survey excluded military, private, and charter aircraft.
Trantolo & Trantolo concluded that some common causes of airplane accidents include:
Pilot error
Inclement weather
Engine failure
Mid-air collisions
Negligent maintenance
Instrument failure
Icing
Air traffic controller error
Improper loading of cargo
Defective onboard equipment
Fuel tank explosions


http://en.wikipedia.org/wiki/Aviation_a ... _incidents

I guess that the majority of the 21% of mechanical failures are due to engine failures, negligent maintenance, instrument failure but not because ailerons failures.
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna

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Ciro Pabón
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Re: To optimize energy consumption, or how to make F1 greener

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Oh, well, antartic, Dante Allighieri. ;)

This ship works for "The Arctic Penguin"
Image

Yes, I imagine you can shave some HP from your power requirements both ways, aerodynamic and KERS, but not under current regulations. Why?

Yes, safety is one. Well, yes, not that important, just that when they fail, like in an airplane, you're a sitting duck (surrounded by hunters). BTW, airplanes are not that safe.

I find ironic that the very figures you mention about air fatality rates were the ones that I personally added to Wikipedia, ehem. (Sorry for mentioning it, but when will I get the same chance again? I know them very well, I'm the one who posted them one month ago! :D).

Image

The cold numbers show that mortality in airplanes is worse than in cars, if you take in account number of journeys instead of kilometers. 20% of that is a lot of risk.

If the KERS fails, well, you can kill a couple of mechanics by electrocution. That is original and new ;) and perhaps it can happen to Briatore during parc fermé ;) (that's what Ecclestone is thinking, I bet). On the other hand, crashing at 300 kph is sad, even in an airplane.

I don't know but it also might be some people don't like complicated aerodynamic surfaces because they are ugly. This year's cars look astounding.

Besides, as Conceptual says, there are other series with full bodywork. Maybe you can open regulations to include front wheel covers, even if only for safety.

I don't know if bodyworks also make you gain a lot of inertia in the wrong places of the car.

Perhaps is complementary to the KERS solution, as you say: but, in history, more efficient aerodynamic designs seem to be best at high speed circuits (not "too twisty" or in ovals).

For example, we have Prototypes and NASCAR, both "fullbodied" series.

I dare to say that those full bodied cars are not that good when the road gets "curvy". The moment of inertia, for weight transfer, is proportional to the square of the distance, so, the farther from the central line of the car is a piece of the body, the worse the car turns. You gain HPs in the straights, but lose time in the slow curves.

I loved the graph you showed, about fuel curves for different types of engines and time spent at full power. Notice that in street cars full power happens around 10-15% of the time.

Now, watch again Reca's graphic of an Albert Park lap: an F1 car is braking a lot of the time, perhaps 50%, and maybe 25% of the time is accelerating at relatively low speeds (the cube law also works "downwards"). The bodywork saves energy only 20-25% of the time, at high speed. For example, in the first peak of Reca`s graph (from the 10 to 14 seconds time), I got this figures:

Image

As you can see, is in that regime that the full bodywork, mentioned by xpensive, shines.

Electric driven KERS, I guess, are best at low-speed high torque applications, when the aerodynamic drag is not that important, but the energy is spent on inertia. Just the fine, dynamic control that a computer gives you over electric motors seems to be a good reason to use them. Remember they also can double as brakes, under the same fine control, for 50% of the graph.
Belatti wrote:OK, lets do that, but at least let a 1 liter turbo four banger at 20,000rpm [-o<
Yeah, let's do that. :D
Ciro

Belatti
Belatti
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Re: To optimize energy consumption, or how to make F1 greener

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:D
Ciro Pabón wrote: If the KERS fails, well, you can kill a couple of mechanics by electrocution. That is original and new ;) and perhaps it can happen to Briatore during parc fermé ;) (that's what Ecclestone is thinking, I bet). On the other hand, crashing at 300 kph is sad, even in an airplane.
I know you would say this :wink:
When I talk about movable aero, I dont mean 0% downforce to 100% (to whats possible) downforce regulation. The current rules specify 6° in the front wing. My idea is more about, for example: 10° in both wings (or whats necesary to guarantee an even front-rear DF distribution) and a previously homologated design to make sure the aleirons wont stall under that range.

A stuck wing doesnt mean that the car will instantly crash (like in a plane) but the driver will have to handle a sudden lack of DF, not that different to what they handle today when there is oil/marbles in the track. Could happen once in a while, but to me that is an acceptable risk and may have the same probability of ocurrence to what happened to Red Bull last year with their weak rear wing.

Perhaps is complementary to the KERS solution, as you say: but, in history, more efficient aerodynamic designs seem to be best at high speed circuits (not "too twisty" or in ovals).
Ciro Pabón wrote: I loved the graph you showed, about fuel curves for different types of engines and time spent at full power. Notice that in street cars full power happens around 10-15% of the time.
That graph is a comparison for this VCR (Variable Compression Ratio) engine:
http://www.gomecsys.com/uk/
Its not a very impressive, however they focused in designing an ICE for a specific need. That is the problem nowadays, we dont have very "specific need" designed cars: we have huge SUVs to drive in the city.

About the Chevrolet Volt idea, that is really good for the city. Couple that with BMW-like HERS and we have got car that spends like a 1 liter but performs like a 2.4 V6. However I wont recommend that car if you want to travel across Patagonians 300km desert straight roads at 100mph.
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna