What the 'Fric' is it?

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riff_raff
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Re: What the 'Fric' is it?

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It's my understanding that the FRIC system employs valves in the hydraulic circuits. Thus it is not a pure hydrostatically coupled system. The valving produces a pressure differential within the circuit, and thus creates a reduction in the instantaneous force transferred.
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DaveW
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Re: What the 'Fric' is it?

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ringo wrote:Let's just put it this way. Hydraulic fluid is by no means a spring, especially for use on a car weighing 640kg. It's merely a mode of transporting forces, and multiplying them. It's not intended to store energy like a spring would.
Apologies, ringo, that is how you would like fluid to behave, but it doesn't (quite), and the difference can be important. A column of fluid can be modelled quite accurately as a spring - stiff, perhaps, but a spring nevertheless.

Dragonfly
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Re: What the 'Fric' is it?

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AFAIK for all practical purposes hydraulic liquids are considered incompressible. Not that they are but the values are so small in comparison to dedicated springs, be they mechanical or gas ones, to be negligible. If liquid compression ratio was so a significant factor why they use hydraulically actuated brakes?
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CBeck113
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Re: What the 'Fric' is it?

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Sorry Dave, but I have to support Ringo with his stance: if you pour a pint of oil on a flat surface, can it function like a spring? Of course not, because it is not the oil but the container which provides this function, through valves to physical deformation. Hydraulic oil is used because it is very good at transferring forces with minimal loses, the hydraulic system is responsible for everything else (including the multiplication of forces - that is a valve, which does so with surface area differences).
So you're both right...mostly. Now, knowing how German modelling goes (Start-> simplify-> modify-> simplify: in the end there's about 80% accuracy, if you're lucky), I can imagine that Mercedes messed it up by simplifying the models too much before they started, whereas Lotus started simple (maybe with gravity + downforce) and work it from there, adding to the model instead of taking things away from it - that way you see when you've gone too far.
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DaveW
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Re: What the 'Fric' is it?

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You may remember the thread started by Belatti about damper performance. Many of the issues discussed were actually caused by fluid compliance, specifically, this. Now, if oil compliance is an issue in something as small as a damper, what does that mean for a "FRIC" arrangement?

timbo
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Re: What the 'Fric' is it?

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DaveW wrote: Now, if oil compliance is an issue in something as small as a damper, what does that mean for a "FRIC" arrangement?
What fluid do they use in high pressure hydraulic lines? Maybe they can have interconnected system which does not mix damper oil with hydraulic fluid?

DaveW
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Re: What the 'Fric' is it?

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timbo wrote:What fluid do they use in high pressure hydraulic lines? Maybe they can have interconnected system which does not mix damper oil with hydraulic fluid?
If you have a suggestion, I would be interested to know. I have tried water (actually water wetter) in dampers, & still found problems.

CBeck113
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Re: What the 'Fric' is it?

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Here's a link to Total (obvious choice) Hydraulic Oil for wheeled excavators (worked on these products in my old job):
http://total-gbr.lubricantadvisor.com/C ... 6.2011.pdf

It's a mulit-function oil, which I'm certain is not being used in any of the FRIC systems, but should be close.
Hydraulic oil in excavators usually runs at 80°C, but can handle up to 100°C without physical changes, so it would do the job - and the flow speeds around valves can exceed the speed of sound (but you don't want this, it will kill the oil and the components). Since the oil also lubes the pumps (pistom pumps at 2000rpm with max pressure of 375bar @1600rpm), I would guess that there is no dampener oil in the system, only hydraulic. The challenge is to keep it clean and free from water; you need either a closed systen (no pressure release to the atmosphere) or a 10µm filter to separate it. The filter causes a delta p, so that is not really a solution.
I'll put some more thought into this - I'm sure the solution is very simple, but I need to do some other stuff right now. I#ll be back...

*edit: typo
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Smokes
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Re: What the 'Fric' is it?

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ringo wrote:
mep wrote:The assumption that hydraulic fluid is incompressible is wrong when investigating interlinked suspension. It is around hundred times softer than steel. Also the pipes which connect the front to the rear are not of infinite stiffness. .
Haha, ok, so what is softness exactly? I know air is softer than steel, but an air spring can be stiffer than a metal spring.
Careful how you put forward your ideas. As it looks like your being disingenuous.
Even if you compare a metal spring to a solid block of the same metal. Both can have the same toughness and yet different spring rates. I can design a spring of any material to give the softness i want. So "softness" has nothing to do with material.
A column of hydraulic oil is not 100 times more deform-able than a metal spring.

Let's just put it this way. Hydraulic fluid is by no means a spring, especially for use on a car weighing 640kg. It's merely a mode of transporting forces, and multiplying them. It's not intended to store energy like a spring would.

And with accepting the fact that hydraulics makes it convenient to transfer forces, FRIC may be hydraulic just for the sake of creating a front to rear sway bar, where it would be physically limiting to create a linkage based sway bar front to back.
Air springs/damper have a lot undisireable behavour due the gas compressability. and the luxury car manufacture s that use them have spend a lot of time a effort to get them to behave like a hyrdualic damper.

Dragonfly
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Re: What the 'Fric' is it?

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Smokes wrote: Air springs/damper have a lot undisireable behavour due the gas compressability. and the luxury car manufacture s that use them have spend a lot of time a effort to get them to behave like a hyrdualic damper.
There are cars, not even luxury models, which use gas as springs and hydraulic damper system all in one.
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mep
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Re: What the 'Fric' is it?

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Careful Ringo,
Typically and unlike most of the other users here I inform myself before I comment on something. The values are from the following references:
http://books.google.ch/books/about/Hydr ... edir_esc=y
http://books.google.ch/books/about/Ange ... edir_esc=y

It is pretty straightforward to compare the stiffness of different materials isolated of any geometry. In this case is the compression coefficient of hydraulic oil stated to be between 1 to 3.5 x 10³ MPa. Water by the way has around 2 x 10³ MPa. Everybody should know that Steel has 210 x 10³ MPa. Hence it is fair to say that Steel is around 100 times stiffer than hydraulic fluid. Going further you also need to take the containment of the fluid into account. If you reasonably think of typical flexible hydraulic pipe you would not expect them to provide a high stiffness. Their stiffness is stated to be around 0,3 x 10³ MPa.
Now making things more complicated you also need to take the mounting conditions into account. For stiffness this is the motion ratio squared!
We have motion ratios from the wheel to the hydraulic cylinder but also from the piston area to the pipe diameter. So the relative small force acting on the wheel causes some surprising high forces in the hydraulic system. For static conditions this can be fine, but we are dealing dynamics when the car runs with 300km/h over bumps. The system adds at least one more spring mass system connecting the unsprung masses of front and rear axle. This is not ideal for the dynamic response.
Dragonfly wrote:AFAIK for all practical purposes hydraulic liquids are considered incompressible. Not that they are but the values are so small in comparison to dedicated springs, be they mechanical or gas ones, to be negligible. If liquid compression ratio was so a significant factor why they use hydraulically actuated brakes?
Hydraulic brakes are perfect to experience the compression of fluids. The pedal would be super hard once the pads touch the disc if there would not be any compliance in the system. The elasticity of the system actually makes it possible that the brake force can be modulated so easily. For brakes the elasticity helps. To link a very stiff suspension you need to adjust stiffness to the requirements. I am not saying the system must be of infinite stiffness.
Last edited by mep on 15 May 2013, 22:31, edited 1 time in total.

DaveW
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Re: What the 'Fric' is it?

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CBeck113 wrote:Here's a link to Total (obvious choice) Hydraulic Oil...
Thanks for that. I had a quick look for its properties, but failed to find any reference to bulk modulus. Actually, I suspect that any minertal oil would have a similar bulk modulus. Just for interest I found this reference, you might is interested to read its comments on the effect of air on bulk modulus. Reference 2 looks interesting, if expensive....

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ringo
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Re: What the 'Fric' is it?

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mep wrote:Careful Ringo,
Typically and unlike most of the other users here I inform myself before I comment on something. The values are from the following references:
http://books.google.ch/books/about/Hydr ... edir_esc=y
http://books.google.ch/books/about/Ange ... edir_esc=y

It is pretty straightforward to compare the stiffness of different materials isolated of any geometry. In this case is the compression coefficient of hydraulic oil stated to be between 1 to 3.5 x 10³ MPa. Water by the way has around 2 x 10³ MPa. Everybody should know that Steel has 210 x 10³ MPa. Hence it is fair to say that Steel is around 100 times stiffer than hydraulic fluid. Going further you also need to take the containment of the fluid into account. If you reasonably think of typical flexible hydraulic pipe you would not expect them to provide a high stiffness. Their stiffness is stated to be around 0,3 x 10³ MPa.
Now making things more complicated you also need to take the mounting conditions into account. For stiffness this is the motion ratio squared!
You cannot do that. You cannot apply those numbers in such a manner. Can you put solid steel in a brake line? lol
I am not arguing to stifness of the material.
I am saying to you that you can use the stiffest material known to man, and create a very "soft" spring with it. Agree?

You cannot create a sane spring with hydraulic fluid. It doesn't have any shape, and it cannot carry any tension. Your better of creating a spring out of a cinder block. You simply do not have the choice to make a "soft" hydraulic spring. Don't make the mistake of looking at this on a level of just a number value.
That number has nothing to do with spring design. Example can you make a torsion spring with hydraulic fluid? How do you apply it's compressibility to that? In fact lets do the opposite and create a tension spring. how do you do that?

Containment of fluid is a none issue. The brake pipes aren't going to be moving in any meaningful direction and theres no external forces acting on them besides the fluid. the oil will more readily go through the orifices than expand an anullus of metal. And even if it does, the time frames we are dealing with, and also the lack of control is crazy. If you do an atcual calculation on the fluid pressure and pipe diameter, you will see that the strain in the metal is minimal, and so will the force be. Simply useless for F1.

We have motion ratios from the wheel to the hydraulic cylinder but also from the piston area to the pipe diameter. So the relative small force acting on the wheel causes some surprising high forces in the hydraulic system. For static conditions this can be fine, but we are dealing dynamics when the car runs with 300km/h over bumps. The system adds at least one more spring mass system connecting the unsprung masses of front and rear axle. This is not ideal for the dynamic response.
This is over reaching. There is no piston area to pipe diameter motion ratio. You have the fluid pressure acting on the pipe wall. the wall will expand with pressure, but if you are familar with material properties, we are talking micro strains; very small movements. And these movements will be slow, maybe so slow that once the fluid passes through the orifices for damper purposes, that microscopic expansion hasn't even completed. It's too far fetched to depend on that as a "spring".
Even with this, you basically end up agreeing that hydraulic fluid is transmitting forces since It is not behaving like a spring, the pipe wall is.
And you are probably better off using rubber lines if you want some pipe movement, but i know you wouldn't want to go there. :wink:
Hydraulic brakes are perfect to experience the compression of fluids. The pedal would be super hard once the pads touch the disc if there would not be any compliance in the system. The elasticity of the system actually makes it possible that the brake force can be modulated so easily. For brakes the elasticity helps. To link a very stiff suspension you need to adjust stiffness to the requirements. I am not saying the system must be of infinite stiffness.
You are pushing it man. You should watch a gear pump pump oil or water into vessel. If that think keeps pumping it will explode that vessel. Hydraulic fluid will destroy any container before you get any useful compression out of it. Same for the brake pipes. The fluid is assumed in compressible. It simply will not compress before the vessel containing it does.
I'n not talking about some 12 inch thick cast iron vessel obviously.
But i think it's best we drop that rumor floating around the blogs about purely hydraulic springs. Whoever wrote that obviously was throwing it on the wall nonchalantly to see if it stuck. I like those articles still, they keep the discussions on F1 technical alive. :lol:

I have one last question:
If the wheel travels 2 inches, What kind of displacement will a 10mm hydraulic pipe wall see? What will be the change in diameter if the pipe doesn't go beyond it's ultimate strain?
For Sure!!

DaveW
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Re: What the 'Fric' is it?

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Ringo: I sympathise with your point of view, and acknowledge that the stiffness of a fluid (& supporting structure) may be high compared with springs of a suspension. However it is a fact that the compliance of the damper fluid can have a significant effect on the performance of a suspension.

In an attempt to explain my point, here is an extract from a rig test of a vehicle that happens to be in my rig. The vehicle is a fairly conventional "tin top" race vehicle, the plot describes the suspension characteristics and the legend presents (linear) estimates of the suspension parameters (in "racing" metric units). For reference, Mu are the unsprung masses, Ki are the "installation" stiffnesses, Kw are the normal spring rates, Cw are the damping coefficients and Mi are the inertance values (zero in this case). The solid lines are the measurements, and the superimposed crosses are "theorectical" values computed from the estimates. You might agree that the estimated values are fairly representative of the measurements (apart from low frequencies, where the accelerometer based measurements fall over).

Contrast that with this plot. Here the parameter estimates are identical except for the Ki values, which have been (artificially) set to zero. The phase angles (representing the effective damping of the suspension) start to diverge observably at 4 hz, and are only half the theoretical values at 20 Hz., correspondinng to the natural frequency of the hub modes. It must be concluded that the "installation" stiffness caused a major reduction in effective damping of the hub modes. The installation stiffness of the rear axle was estimated to be 1,940 N/mm. A damper typically measures at 3,500 N/mm so the structural element was a respectable 4,350 N/mm (actually estimated directly at 4,600 N/mm). So it has to be concluded that the damper element is the principle source of compliance. You will have to trust me when I say that this was mostly caused by fluid compliance (i.e. I have yet to prove otherwise).

Does it matter? Probably not in this case, but with the damper consuming a significant part of the "stiffness budget", it would not require are huge change in structural compliance to actually lose control of the hub mode (inevitably, this has happened in the past).

Edit: An old & much missed friend has suggested that I point you to this reference for a more direct contribution to the effect of compliance. I did reference it earlier, but maybe it was overlooked.
Last edited by DaveW on 16 May 2013, 12:12, edited 3 times in total.

CBeck113
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Re: What the 'Fric' is it?

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DaveW wrote:
CBeck113 wrote:Here's a link to Total (obvious choice) Hydraulic Oil...
Thanks for that. I had a quick look for its properties, but failed to find any reference to bulk modulus. Actually, I suspect that any minertal oil would have a similar bulk modulus. Just for interest I found this reference, you might is interested to read its comments on the effect of air on bulk modulus. Reference 2 looks interesting, if expensive....
I think that info about bulk modulus is something that they will only discuss face to face with engineers developing a hydraulic system which has extremely short reaction times at relatively high system pressures, and I'm not so sure that the second condition applies to FRIC. My guess is that we're looking at 5bar/75psi or less, just to keep it simple and light.
Have you simulated such low system pressures? What were the results?
“Strange women lying in ponds distributing swords is no basis for a system of government. Supreme executive power derives from a mandate from the masses, not from some farcical aquatic ceremony!” Monty Python and the Holy Grail