Lycoming wrote:Ok, fair points about the surface finish.
marcush. wrote:
Thinkin off it you could use a copper alloy and do away with the soldering process .....enhancing heat transfer ....
You could, but copper isn't a better thermal conductor than aluminum on a per mass basis. Copper radiators are for computers, not racecars.
I find it very amusing that per se everything has to be light to be useful for formula 1 but really this is a tad misleading logic here .the original rush for going underweight was to be able to have the possibility to place denser components lower in the car where you need the weight.
But this is a calculation with diminishing returns when
you got a fixed weight distribution rule
you need to fit dense components of a fixed volume in the package anyways
the aero or other rules restrain you from placing components at sub optimum heights .(maximum tub height above reference plane,minimum crossection dimensions)
the radiators are filled with water anyways so a considerable percentage of installed radiator weight is more or less fixed .
Now lets consider the actual weight of a aluminium core radiator :
I´d estimate a weight of 3.5kgs per unit so a total of 7 kilos . plus the same weight for the water filling ,say 14kg in total.
Now we got Copper which is 3 times as dense .So we got 21kilos +7 =28kgs we do actually double the weight of the cooling package here.
so conservatively counting a copper radiator setup would be 14kgs heavier BUT if we could eliminate the bad influence of soldering copper would beat aluminium with its much better heat conductivity: 92% over 49 % so we double heat conductivity here -which must be worth something ,I´d assume.
All in all there might be a reduction in fin count or crossection area avaialble ,which could result in a aero drag benefit opening another line of tradeoffs to be weighed up .You miight get away with a slightly heavier radiator ,less water ,less crossection,and less drag .....