McLaren 25kg KERS unit

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Fil
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Re: McLaren 25kg KERS unit

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surely in the spirit of minimising weight the system would be designed specifically to generate, hold, and discharge only enough power for a lap's worth. doing anything over this would be over-engineering which only bears a disadvantage of non-essential weight to lug around.

even more-so since we now know 1 corner after discharging, the system is ready to go again.
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DaveKillens
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Re: McLaren 25kg KERS unit

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Fil wrote:surely in the spirit of minimising weight the system would be designed specifically to generate, hold, and discharge only enough power for a lap's worth. doing anything over this would be over-engineering which only bears a disadvantage of non-essential weight to lug around.

even more-so since we now know 1 corner after discharging, the system is ready to go again.
You can take that idea and expand it. If the race track conditions dictate that the KERS application will require a (just a number off the top of my head) 3 second burst as the longest cycle, then the batteries can be sized just for that power requirement. KERS will bring the smaller batteries back up to full charge in the next braking cyckle, and the system is then available to discharge for the next required burst of power.

Don't need to build in a battery that holds more power than you need. Naturally, batteries need to be customized at each track for how much power they can store, but battery weight can be reduced, and the weight used more effectively elsewhere.
Racing should be decided on the track, not the court room.

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Metar
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Re: McLaren 25kg KERS unit

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I liked how my half-arsed translation was further developed into an F1Technical feature. I'm glad I bothered being precise in the comment about Newey. :P


Belatti - the only flaw in your plan is, I suspect, that the batteries would overheat severely if they had to absorb 1200kJ (three times as much as now - considering they brake for more than 1.5s, and it takes McLaren 0.5s to recover 400kJ), and discharge it seconds later, over a whole lap with barely a pause. The current batteries are can save what the current limits allow - but I fear your scenario would blow even the McLaren pieces to shreds.

DaveKillens
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Re: McLaren 25kg KERS unit

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So basically, this KERS is that good enough you can have a +80HP car with "only" 25Kg more?
And that's the real beauty of this system once it becomes fully mature. The car can capture energy every braking opportunity, and then discharge it exiting the same corner. And theoretically, it can do this each corner of the track. Thus, Max's grand vision achieves reality with a fully functional KERS system that augments the engine acceleration every time, and thus conserves energy. Fuel savings should be realized. Maybe that's why the regulations have been changed so that cars cannot refuel during the race. That way, just by mandating a smaller fuel cell, it would force the teams towards better fuel mileage.
Of course, it's all theory right now, and the KERS system, especially the storage devices have to be able to withstand such a brutal cycle. Maybe all of a sudden, the flywheel system appears more attractive.
I agree with Metar's statement that the current batteries probably aren't capable of such a brutal cycle, and would self-destruct from the heat and other effects.
Racing should be decided on the track, not the court room.

pipex
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Re: McLaren 25kg KERS unit

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Conceptual wrote:What I am saying is that even if they were side by side, the MGU and alternator should be able to use a commom axle. An alternator is in fact a generator, and a generator is in fact a motor, so on that basis they should be able to be integrated into a single unit.

If the windings were done so the 12VDC alternator was always running (even under KERS boosting) there would be no loss to the Alternator system.
I think its not that simple Conceptual. But you open a nice argument here, that is integrating the two things sharing a part of their casing.

Edit: Bad wording, sorry...
Last edited by pipex on 01 May 2009, 06:02, edited 1 time in total.
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Ian P.
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Re: McLaren 25kg KERS unit

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The rules as I understand them, require the engine controls and electrical power to be 12 Volt. The KERs systems are significantly higher voltage to reduce losses and to reduce weight. Yes a voltage reducer would work but.....
The rules also stipulate that the KERs can only be charged while driving. How do you start and run a car with no power??
The Mercedes system is certainly a marvel of size, simplicity and a credit to the designers. As for using the batteries or controller as balast, you can't move them around too much because of the added weight of the cables. The cooling also needs to follow them and since they are not as dense as lead (not like the rest of us) they don't function quite as nicely as conventional balast at getting into small out of the way places in the chasis.
I expect that the alternator is only collecting charge for the on-board 12 V battery when necessary or when under braking. Other times it would be free-wheeling. Not sure if the alternator isn't part of the mandated engine components and included in the weight of the power unit. In this case there would be no benefit to getting rid of it.
Curious how teams credit the KERs for increased performance but the main contenders at the top of the current order are all non-KERs cars. Honda supposedly had a good working system prior to their withdrawl. Wonder if they will be back under the new budget cap rules.??
If we start a rumor to that effect, does anyone think we could make it happen....???
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Conceptual
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Re: McLaren 25kg KERS unit

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Ian P. wrote:The rules as I understand them, require the engine controls and electrical power to be 12 Volt. The KERs systems are significantly higher voltage to reduce losses and to reduce weight. Yes a voltage reducer would work but.....
The rules also stipulate that the KERs can only be charged while driving. How do you start and run a car with no power??
The Mercedes system is certainly a marvel of size, simplicity and a credit to the designers. As for using the batteries or controller as balast, you can't move them around too much because of the added weight of the cables. The cooling also needs to follow them and since they are not as dense as lead (not like the rest of us) they don't function quite as nicely as conventional balast at getting into small out of the way places in the chasis.
I expect that the alternator is only collecting charge for the on-board 12 V battery when necessary or when under braking. Other times it would be free-wheeling. Not sure if the alternator isn't part of the mandated engine components and included in the weight of the power unit. In this case there would be no benefit to getting rid of it.
Curious how teams credit the KERs for increased performance but the main contenders at the top of the current order are all non-KERs cars. Honda supposedly had a good working system prior to their withdrawl. Wonder if they will be back under the new budget cap rules.??
If we start a rumor to that effect, does anyone think we could make it happen....
???
You mean Brawn Honda with 20K RPM and 160HP KERS, AWD (they had the front differential in 2004), and movable wings?

If they were smart, they would do it!

I'm not sure that Brawn would give up the Merc engine tho, especially if they get the McLaren KERS system to go with it!

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WhiteBlue
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Re: McLaren 25kg KERS unit

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Force India have just confirmed that they will get the Merc system as of the German GP in summer.
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Belatti
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Re: McLaren 25kg KERS unit

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DaveKillens wrote:I agree with Metar's statement that the current batteries probably aren't capable of such a brutal cycle, and would self-destruct from the heat and other effects.
Dave, Metar: yes, I agree, too. But only because, like Dave already stated in the previous post, the batteries package were designed for a specific duty.

What I meant was the system has potential. I imagine a scenario whith free KERS and HERS usage and limited fuel... the F1 development would be so fast I would became mainstream in a lustrum for street use.
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Metar
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Re: McLaren 25kg KERS unit

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You should make the distinction between mature and mainstream... It might become reliable, useful and effective enough to make sense on a roadcar, but it'll be a long while until it's also cheap enough.

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lkocev
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Re: McLaren 25kg KERS unit

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If I'm missing something here then someone please tell me... How can this KERS be completley charged for a lap in .5 seconds of braking?? 400kj in .5 seconds means a charge rate of 800kW? there must be some sort of mistake, or I'm a border line retard because as far as I know the maximum rate of charge/discharge is 60kW... That means the same time they have to use it is about the same time it takes to charge...

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Metar
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Re: McLaren 25kg KERS unit

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Only the maximum discharge rate is 60kW, isn't it?

mike
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Re: McLaren 25kg KERS unit

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i think its because it is a generator based system, therefore it charges better, but discharge slower

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lkocev
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Re: McLaren 25kg KERS unit

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Regulations permit the Kinetic Energy Recovery System (KERS) fitted to a Formula One car to collect and store energy during braking at a rate of 60kW. Up to 400kJ of this stored energy can then be re-introduced into the drivetrain each lap at a rate of up to 60kW
That says pretty clearly to me that the charge/discharge rate is fixed at 60kW. Don't know what is going on with this interview then... perhaps Norbert got mixed up somewhere along the line because a half a second to charge 400kJ at a rate of 60kW is not possible.

The above quote is from an arcticle on the KERS on this very website.

xpensive
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Re: McLaren 25kg KERS unit

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This subject has been discussed and duly clearified many times, on many different threads, only since I've been here.
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