Double Brake Calipers

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Shrek
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Double Brake Calipers

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I remember seeing a video about McLaren going to Goodwill this year with 2 cars The MP4-24 and I think MP4-4 Ayrton's car and the 4 had 2 brake calipers per wheel, what would be the advantages and disadvantages of that and why don't at least F1 do that?
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Ted68
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Re: Double Brake Calipers

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The biggest downsides to the second caliper are first the additional unsprung weight and secondly the added caliper degrades cooling of the disc. Modern carbon brakes will just about pop the drivers eyes out anyway.
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Michiba
Michiba
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Joined: 28 Apr 2008, 08:58

Re: Double Brake Calipers

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deja vu for me as I was just thinking about this last night.

I came to the conclusion that the calipers are already likely to be optimised for contact area. Why would you need two when you can just add more pistons and more surface area to the first one.

scarbs
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Re: Double Brake Calipers

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A brake pad works most effectively at its leading edge, the more leading edges on a disc, the more retardation, hence the double calipers (two pairs of leadign edges). But this adds weight and reduces open surface area for cooling.

In the nineties teams used single calipers with multiple pistons (up to 6) each with their own pair of pads (i.e. three pairs). This was also when stiffer materials and mountings were being used for the caliper. The FIA banned the stiff materials, multiple mountings and seperate pads.

Thus teams are now limited to just six pistons, two pads and two mounting points, a side effect of this was it effectively banned multiple calipers.

Michiba
Michiba
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Joined: 28 Apr 2008, 08:58

Re: Double Brake Calipers

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scarbs wrote:A brake pad works most effectively at its leading edge, the more leading edges on a disc, the more retardation, hence the double calipers (two pairs of leadign edges). But this adds weight and reduces open surface area for cooling.

In the nineties teams used single calipers with multiple pistons (up to 6) each with their own pair of pads (i.e. three pairs). This was also when stiffer materials and mountings were being used for the caliper. The FIA banned the stiff materials, multiple mountings and seperate pads.

Thus teams are now limited to just six pistons, two pads and two mounting points, a side effect of this was it effectively banned multiple calipers.
I see, thanks for the explanation. Is this same principle ustilised when designing slotted brake discs? where you are just putting more leading eadges on the disc rather than the pads.

ESPImperium
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Re: Double Brake Calipers

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Could adding more pistons, say 2 per disc on the front be the answer to the overtaking problem at the current moment. We have to try and encourage couragous overtaking and i think that could be the way.

But with that id like to see the front discs made about 10% smaller.

Slightly smaller discs with more pistons may mean that braking distances decrease. But that with the smaller front tyres were gonna get for the 2010 season, could be a nice recipie.

scarbs
scarbs
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Joined: 08 Oct 2003, 09:47
Location: Hertfordshire, UK

Re: Double Brake Calipers

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I see, thanks for the explanation. Is this same principle utilised when designing slotted brake discs? where you are just putting more leading edges on the disc rather than the pads.
AFAIK Grooved discs are more above cooling and keeping the pads clean than for the extra bite they create.
Could adding more pistons, say 2 per disc on the front be the answer to the overtaking problem at the current moment. We have to try and encourage courageous overtaking and i think that could be the way.
But with that I’d like to see the front discs made about 10% smaller.
Slightly smaller discs with more pistons may mean that braking distances decrease. But that with the smaller front tyres were gonna get for the 2010 season, could be a nice recipe.
The gain of adding extra pistons would offset the with the reduction in disc size, the net result would be the same braking performance as now. Currently the short braking distances is as much a function of the car’s downforce and tyre grip than the brakes effectiveness. Only a reduction in all three would increase braking distances.

Slow Polk
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Joined: 15 Jun 2009, 04:21
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Re: Double Brake Calipers

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scarbs wrote:A brake pad works most effectively at its leading edge, the more leading edges on a disc, the more retardation, hence the double calipers (two pairs of leadign edges). But this adds weight and reduces open surface area for cooling.

In the nineties teams used single calipers with multiple pistons (up to 6) each with their own pair of pads (i.e. three pairs). This was also when stiffer materials and mountings were being used for the caliper. The FIA banned the stiff materials, multiple mountings and seperate pads.

Thus teams are now limited to just six pistons, two pads and two mounting points, a side effect of this was it effectively banned multiple calipers.
Would creating a break/slot in the pad material act as a semi-leading edge. I'm sure it would not be as good as the true leading edge, but playing with the spacing and back plate thickness could this provide more pad bite? Many OEM manufactures do this. For example: [img]http://www.global-b2b-network.com/direc ... ke_Pad.jpg
[/img] Although I thought their reason was to allow wear debris to escape.

Does anyone have a pic of what the current F1 brake pads look like? I'm completely ignorant in this area (like many).
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scarbs
scarbs
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Joined: 08 Oct 2003, 09:47
Location: Hertfordshire, UK

Re: Double Brake Calipers

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Image


This is an older pad from the days when they could split the pad up, nowadays the pad face is totally flat. Also some teams drill the rear face of the pad to allow radial airflow to cool the back of the pad and prevent heat passing into the brake calliper piston.