Internal Drag

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vonk
1
Joined: 15 Apr 2010, 04:49
Location: Virginia, USA

Re: Internal Drag

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riff_raff wrote:vonk,

A liquid-to-air heat exchanger core requires higher air pressure ahead of the core than behind it, otherwise the airflow would stagnate. So one might consider that a "forced" condition.

As for the size and orientation of the core, it is a compromise between conflicting requirements of core surface area, thickness, pressure drop, heat rejection, rules, etc. The core would produce the least drag if the face (and airflow channels between the fins) were oriented normal to the airflow. But given the heat exchange surface area required and the side pod space available, this would result in a core with a small frontal area and an extreme thickness. Such a thick core would likely produce a high pressure drop and unacceptable flow loss.

Apparently, the better compromise is to use a thin core with large frontal area, but mounted at an angle to the local airflow direction so that it fits within the side pod space. There are still flow losses with this arrangement, since the airflow loses velocity when it has to change direction to pass through the core. But still maybe less than those of a very thick core.

Of course, one notable exception to this was the radiator on the P-51 Mustang. It had a small frontal area and an extreme core thickness, but was purported to have no drag penalty.

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So, a well designed heat exchanger and duct installation should produce little, if any, drag penalty. In fact, it may even produce a small net thrust. You need to consider that there is lots of thermal energy being imparted into that cooling air mass that is being accelerated out the duct exit.

riff_raff
Riff,

I agree with you, although I understand that the Germans denied at the time that the Mustang oil cooler really produced any thrust.

In theory, a well ducted radiator system can produce net thrust depending on the heat added by the radiator.

Image


Conversely, the more turbulent the cooling flow becomes inside a moving vehicle, the more drag derives from it. Seen from inside the vehicle, the incoming air losses its directed momentum to turbulence and must be pushed out by increased ram pressure at the inlet. In F1 cars, ducting is a big problem, particularly as concerns the outlet.

As for the zigzag fins in the core, they serve to increase the convection contact area for the passing air, but they come at the expense of skin friction drag. It’s hard to tell from the RBR picture, but if they use fins, they should be staggered to minimize flow redirection. This would also provide a longer contact path for the air inside the core. Since fins increase heat transfer, they might even allow a smaller core size.

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Techno-Babble = Meaningless use of technical terminology to feign knowledge.

riff_raff
riff_raff
132
Joined: 24 Dec 2004, 10:18

Re: Internal Drag

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vonk,

"...the more turbulent the cooling flow becomes inside a moving vehicle, the more drag derives from it..."

True, but a small amount of turbulent airflow past the core's fins can also be beneficial for heat transfer efficiency. That's why the fins are louvered.

The reason for this is that heat transfer from the fin surface to the passing airflow only occurs within the flow boundary layer. So tripping the boundary layer and making it slightly turbulent as it passes over the fin surface increases the heat transfer rate, even though it may result in some small drag penalty.

The same thing is done with the coolant flow within the tubes. There are tiny sheet metal baffles installed within the tubes called "turbulators". Their purpose is to stir up the passing coolant flow so that it scrubs the tube wall. The turbulators create coolant flow losses across the core, but it is more than made up for by the increase in heat transfer efficiency.

Image

Regards,
riff_raff
"Q: How do you make a small fortune in racing?
A: Start with a large one!"

autogyro
autogyro
53
Joined: 04 Oct 2009, 15:03

Re: Internal Drag

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Eventualy it will be possible to replace much of the core with heat 'chips' currently under development.
In a Kers/Hybrid powertrain these 'chips' will be used to directly convert the heat into electricity and store it in the energy storage systems on the car.
HERS system.

Belatti
Belatti
33
Joined: 10 Jul 2007, 21:48
Location: Argentina

Re: Internal Drag

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That HERS may be a practical cheaper option to that of the little steam powerplant I have heard of. And it suits to your gearbox... well, in fact everything suits your gearbox. Paraphrasing Joe Black there are 3 things you cant avoid in life: death, taxes and Autogyro´s ESERU :lol:
"You need great passion, because everything you do with great pleasure, you do well." -Juan Manuel Fangio

"I have no idols. I admire work, dedication and competence." -Ayrton Senna

autogyro
autogyro
53
Joined: 04 Oct 2009, 15:03

Re: Internal Drag

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:lol: :lol: :lol: :lol:
HERS and chips for T

User avatar
vonk
1
Joined: 15 Apr 2010, 04:49
Location: Virginia, USA

Re: Internal Drag

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riff_raff wrote:vonk,

"...the more turbulent the cooling flow becomes inside a moving vehicle, the more drag derives from it..."

True, but a small amount of turbulent airflow past the core's fins can also be beneficial for heat transfer efficiency. That's why the fins are louvered.

The reason for this is that heat transfer from the fin surface to the passing airflow only occurs within the flow boundary layer. So tripping the boundary layer and making it slightly turbulent as it passes over the fin surface increases the heat transfer rate, even though it may result in some small drag penalty.

The same thing is done with the coolant flow within the tubes. There are tiny sheet metal baffles installed within the tubes called "turbulators". Their purpose is to stir up the passing coolant flow so that it scrubs the tube wall. The turbulators create coolant flow losses across the core, but it is more than made up for by the increase in heat transfer efficiency.

Image

Regards,
riff_raff
Riff,

Great minds think alike! :)

Cheers,

vonk
Techno-Babble = Meaningless use of technical terminology to feign knowledge.