Impact of unlimited KERS on chassis design?

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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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riff_raff wrote:9Kg for a 60KW PM electric motor would not be possible if the motor is designed to turn at wheel speeds. To get a 60KW output from a 9Kg PM motor, the motor would need to be rated at very high RPM's, thus necessitating the use of a speed reduction gearbox. The best you could hope for with a wheel speed samarium-cobalt or neodymium-iron PM motor is about 4 KW/Kg, or about 15 Kg per motor. And they would also need to be liquid cooled at the charge/discharge rates needed for your F1 KERS.
Perhaps you have other figures about MBHPE Ltd. system. I have 25 kg total weight for the whole KERS system including battery (14.7 kg) which provides 60 kW for a boost time of 6.7 s. source for KERS figures

If you take away the weight of the battery and allow for a water cooled inverter you cannot fail to arrive at a weight very close to 9 kg for the motor. Of course it will be water cooled as all very high power asynchronous servo motors are. I have previously pointed out that those motors can be 100% overloaded in a peak application that involves less than 20 seconds operation out of 75 s lap time. So realistically the motor size will be for a 30 kW nominal load. I see no problem to run the motor at 14,000-18,000 rpm crank speed. Why should the motor not be directly attached to the ICE?
xpensive wrote:Again, to charge a battery with 2.3 MJ over 11-12 seconds you will need an average of 200 kW and an awful lot more initially, probably as much as 400, when kinetic energy goes with the square of the speed and power is force times speed.

I fail to see the feasibility of neither such an MGU nor battery.

However, if you include 4WD-KERS (4 * 100 kW), with one MGU at each wheel and 90 kg of batteries (6 * 15) for 2.3 MJ,
it would be technically possible, but such an F1 car would not look or behave like anything we ever seen on track.
As I have already shown you do not need more than 125 kW nominally to harvest at 250 kW peak power. We would obviously begin at the maximum speed and recover at peak rate of 250 kW although the potential at this point is much higher. We would obviously miss some of the potential but stay with 250 kW rate until the required breaking power drops below 250 kW. I believe you proposed five representative breaking actions in 15 s. This would put us at an average break time of 3 s and a harvest energy target of 460 kJ per breaking. The total budget of breaking energy available in one event is 1.4 MJ. I have plotted the kinetic energy of a 700 kg car between 108 and 252 kph with the blue line. The other lines are for higher or lower weight.

Image

If we assume that the deceleration is linear we can easily find from this graph how much energy needs to be absorbed in the first , second and third second.

1. second: 1715 - 1124 = 591 kJ
2. second: 1124 - 657 = 467 kJ
3. second: 657 - 315= 342 kJ

total...............................1400 kJ

We see from this simple example that at all times we can harvest in excess of 250 kW. This means that our peak 250 kW generator needs to be assisted by the friction breaks and the drag to do the job. We are on a pretty safe side and we actually could drop our MGU nominal power to 96 kW to harvest with the peak power rate of 192 kW.
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autogyro
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Re: Impact of unlimited KERS on chassis design?

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What about the potential weight saving by reducing the size of the conventional brake system and eventualy doing away with it completely including its cooling system?
Same goes for potentialy doing away with the clutch.

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Re: Impact of unlimited KERS on chassis design?

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autogyro wrote:What about the potential weight saving by reducing the size of the conventional brake system and eventualy doing away with it completely including its cooling system?
Same goes for potentialy doing away with the clutch.
Like you would same 20 kg brakes and 5 kg clutch (but I guess it is even lighter than that) but would have to put 500-1000 kg battery? Damn fine :lol:

Brakes are so effective because they work by the essential meaning of 2nd law of thermodynamics (which is it is easier to dissipate energy than collect it)!

autogyro
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Re: Impact of unlimited KERS on chassis design?

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It is still a reduction.

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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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It should be self evident by the graph that you cannot do it without friction brakes. The other point here is the battery weight. The best A123 batteries available in 2009 would still be quite heavy. But I am confident that there will be improvements between 2009 and 2013 in the specific weight of batteries.
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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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Patrick Head wrote:Autosport report November 18th
From what we understand, there's likely to be a much higher-power KERS system (in 2013); 120 kilowatts we hear, a much higher energy storage, a much higher stored energy level - we've heard figures from 2.3 megajoules to 4 megajoules allowance. Whereas at the moment it's 400 kilojoules, so possibly up to a factor of 10 the amount of energy you can store. It would be a very different thing. You've still got to harvest that energy, so. None of these figures is fixed yet. If the engine is a four-cylinder turbo engine it may well be that there's a possibility of installing the flywheel. If the design of the cars allows us to install the flywheel, we'll look at it again as a possibility for Formula 1.
According to Head electric peak power could be 120 kW (163 bhp). If the 4 MJ envelope of energy collection is hit and the electric drive is active for all the 60 s of a throttle signal of a lap we could have average electric power of 66.7 kW (90 bhp). To make this kind of KERS power happen they would have to go to AWKERS with separate electrically driven front wheels. It would add massive traction in slow corners IMO. Such a car would probably have the potential to beat today's performance by sheer technology and still save 30% of the fuel.
WhiteBlue to ScarbsF1 wrote:Source
Re: Your information on 2013 turbo engines mandated by the FiA.
It kick started interesting discussions on F1tech and Autosport BBs. Fuel mass flow should create a strong peak power restriction @ appr. 573 hp. What do you think it implies for HERS (turbo compounding?) and KERS (AWKERS?).
ScarbsF1 wrote:Source
December 2, 2010 at 10:52 pm
Reply
I think the 500-600hp mark is what the FIA were aimiing for. I’ve heard that utrbo compounding is allowed and a significant boost will come from KERS (front and rear) and TERS. We’ll end up with the same peak power, when the KERS boost comes in. The engines will be sophisticated bits of kit, certainly compared the the the highly developed but intrinsically simple NA V8s.
scarbsf1
ScarbsF1 confirms that AWKERS is being planned for 2013.
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ringo
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Re: Impact of unlimited KERS on chassis design?

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Well that's hear say. It's not confirmed until Head says so. :lol:
For Sure!!

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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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ringo wrote:Well that's hear say. It's not confirmed until Head says so. :lol:
Joking aside. Does anybody believe that you can get anywhere near the figures Head is talking without adding KERS to the front wheels?

I think the relatively low 2013 fuel mass flow allowance creates a very strong incentive to get the power back by other means. KERS should really start attracting a lot of development on the chassis side. I hope that be get some of this already in 2012.
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autogyro
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Re: Impact of unlimited KERS on chassis design?

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It might encourage industry in general to invest proper money in vehicle energy recovery systems, instead of paying just lip service.

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godlameroso
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Re: Impact of unlimited KERS on chassis design?

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Too bad they can't line the inside of the wheels with magnets, and make the brake caliper copper plated, or the hub, since the wheels are always spinning, they could use this to produce electricity. I doubt it would work from a practical point of view.
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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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godlameroso wrote:Too bad they can't line the inside of the wheels with magnets, and make the brake caliper copper plated, or the hub, since the wheels are always spinning, they could use this to produce electricity. I doubt it would work from a practical point of view.
What you are describing is wheel mounted KERS. You can produce electricity by slowing the wheels down. You can't produce electricity by making the wheels turn faster. First law of thermodynamics: The internal energy of an isolated system is constant. It means you have to add energy to increase the wheel's motion, or more popularly put: There is no such thing as a free lunch in thermodynamics. To bring a system to a state of higher energy you always have to add energy.
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autogyro
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Re: Impact of unlimited KERS on chassis design?

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Like wheel motors in EVs, the generator/motors suggested would add to much unsprung weight. Shafts to chassis mounted motor/generators is a better way.
Harvesting of energy and converting it to electrical storage is only worth doing if the vehicle needs to be forcibly slowed down for a purpose. For a racing car this is to reduce speed so as to allow the vehicle to go around a corner after covering the distance along the previous strait in the shortest possible time.
The most efficient way to cover the same distance, is to turn off the motive power at a calculated distance from the corner and allow the vehicle to coast down to a speed it can go around the corner.
Of course the second method takes a lot longer and will not win a race.
It is however the sensible way to drive a hybrid vehicle on the roads and shows one of the limits of KERS.

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godlameroso
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Re: Impact of unlimited KERS on chassis design?

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Does anyone know about the SAG-6?

http://www.kz1300.com/ecklin/ecklin-sag ... 22-pg1.pdf <they go up to pg6.pdf

Do you think it's possible to use this in a car let alone an f1?
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WhiteBlue
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Re: Impact of unlimited KERS on chassis design?

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autogyro wrote:With the main control being a set amount of fuel, it would make sense to make the KERS regulations completely open and simply have the FIA decide on what is or is not TC or ABS. Limit it by purchase price within F1 but allow full technical development outside.
Image
Yep, the control algorythms are all in the the SECU anyway. It would be simple for the FiA to make sure no undesired driver aids are brought in.
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flynfrog
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Re: Impact of unlimited KERS on chassis design?

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autogyro wrote: The most efficient way to cover the same distance, is to turn off the motive power at a calculated distance from the corner and allow the vehicle to coast down to a speed it can go around the corner.
Of course the second method takes a lot longer and will not win a race.
It is however the sensible way to drive a hybrid vehicle on the roads and shows one of the limits of KERS.
if people drove like this there would be no need for hybrids. Its how I get better mileage than priusi with my tdi im not an idiot. The only way kers makes sense in racing is with a fuel limit formula. Fake rules for worthless technology. Hybrids and kers are simply a bandaid. You could get the same power with less weight by taking the rev limit off of the motors.