2014-2020 Formula One 1.6l V6 turbo engine formula

All that has to do with the power train, gearbox, clutch, fuels and lubricants, etc. Generally the mechanical side of Formula One.
michl420
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Re: Formula One 1.6l V6 turbo engine formula

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I think your discussion here dempents on what is the main Problem this year, fuel or electric energy. When you have enough fuel then spin the turbo and use the fuel (if the rules gives you this option?). When your MGUH can generate enought energie, than "waste" it in the MGUK. In simply terms!

OrangeArrows
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Re: Formula One 1.6l V6 turbo engine formula

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Chuckjr wrote:How much horsepower is the electric motor putting to the wheels vs how much power is the engine? Wouldn't that be critical in determining if it should be used for spooling the turbo or spinning the wheels? Im sorry if that's a dumb question.
600/620 hp from the engine plus 160 from ERS ( 33 sec/lap)

tuj
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Ok, so let's assume Ringo is right and the teams use the MGU-K to accelerate initially. The argument is instant power and torque, right? Well at low-rpms, transitioning from braking to acceleration, you want the *most gentle* torque curve possible as the driver tips into the throttle so the wheels don't spin.

Imagine if you hit the KERS button last year mid-corner.... :wtf:

It doesn't make sense. The MGU-K will be used in gears when the wheels are not traction-limited, ie. probably 3rd and higher. The MGU-H will keep the turbo spooled and the torque curve will be quite flat.

Tommy Cookers
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hoping that this is something clear that we can agree on ......

it's hard to imagine that the whole EM drive/generator system is not fundamentally limited by its (designed) current
ie the mgu-k motor and generator power will be 120 kW when the ICE rpm is 10500
this means eg that the mgu-k motor and generator power will be eg at 5250 ICE rpm only 60 kW
(the max current being the same at eg 5250 ICE rpm and 10500 ICE rpm etc)

having said that .....
any conceivable mgu-k drive configuration would give the inherent characteristic of motor torque falling with wheelspin onset
(otherwise it would tend go unstable)
without having any of the features which constitute traction control as prohibited by rule
so it would be rather useful in eg low speed corner exits
Last edited by Tommy Cookers on 18 Jan 2014, 20:41, edited 1 time in total.

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Tim.Wright
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tuj wrote:Ok, so let's assume Ringo is right and the teams use the MGU-K to accelerate initially. The argument is instant power and torque, right? Well at low-rpms, transitioning from braking to acceleration, you want the *most gentle* torque curve possible as the driver tips into the throttle so the wheels don't spin.

Imagine if you hit the KERS button last year mid-corner.... :wtf:

It doesn't make sense. The MGU-K will be used in gears when the wheels are not traction-limited, ie. probably 3rd and higher. The MGU-H will keep the turbo spooled and the torque curve will be quite flat.
It could very well be used as a driveability thing. The torque output of an ICE engine very roughly follows the gas pedal input but is actually quite non linear, especially in transient situations where you have lag from the combustion response, the engine inertia and turbo inertia. The MGU-K unit could be used to even out these non linearites and account for lag in engine response so that the drivers pedal position is more closely related to a torque demand.

This is basically already done in the engines now, but only by reducing the engine torque. Now with the MGU-K you can also add torque.

The question is: is it worth it for performance? You are effectively wasting energy by doing this in the traction limited region. BUT, if it allows the driver to get on the throttle at precisely the right point every corner, you might gain more in corner exit than you might lose in top speed due to the wasted energy. So its all about optimising the balance of driveability with power.

I'd bet a significant amount of DIL simulator testing at the moment is investigating exactly this trade-off. You might find for tracks like monaco, the MGU would be used quite heavily for driveability because traction is important but top speed isnt. Tracks like Monza could be the opposite (though traction is still critical when you have long straights).
Not the engineer at Force India

tuj
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Re: Formula One 1.6l V6 turbo engine formula

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Tim, when you say 'reducing torque', do you mean that last year's cars were harvesting KERS to meet the torque target, while under acceleration demand from the driver?

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Tim.Wright
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I don't know, I can only speculate, but I was thinking more along the lines of playing with the ignition and spark timing.

I think that harvesting the KERS could also be a good technique. Basically you would set the harvesting up so it loads the generator at points where you know the engine torque spikes up (i.e. at certain RPM) to give a smooth torque delivery. I think it was dicussed last year but I didn't follow it close enough to know what the outcome was.
Not the engineer at Force India

tuj
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Tim, I have speculated that this was RBR's 'secret' technology. My pure conjecture is that they were taking the signal from the alternator, which was directly tied to crank and (with the ECU knowing the gear and ratio) the wheelspeed. When excess wheel-speed was detected (assuming say a deviation from a planned ideal torque curve with perfect traction), the harvesting kicked in for a very brief period, slowing the engine, and therefore being a form of TC.

As to why Webber still sucked (relatively speaking) with the same car, I chalk it up to the fact that both driver could not drive the active-suspension FW14B either, only Mansell could.

In any case, I don't see how greatness alone could buy Vettel 2sec/lap over his competitors. Something else was going on with the car.

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ringo
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tuj wrote:Ok, so let's assume Ringo is right and the teams use the MGU-K to accelerate initially. The argument is instant power and torque, right? Well at low-rpms, transitioning from braking to acceleration, you want the *most gentle* torque curve possible as the driver tips into the throttle so the wheels don't spin.

Imagine if you hit the KERS button last year mid-corner.... :wtf:

It doesn't make sense. The MGU-K will be used in gears when the wheels are not traction-limited, ie. probably 3rd and higher. The MGU-H will keep the turbo spooled and the torque curve will be quite flat.
So you want to label the MGUK as being a caveman motor that has no speed or torque control, yet you will lable the MGUH as a delicate sugical scappel that will finesse a turbine in any transient phase?
What's it gonna be? They're all the same motor technology. 8) If the MGUH will have finesse obviously the MGUK will as well.

Thanks to Tim and Tommy by the way; you present the case in a more palatable way.
For Sure!!

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Tim.Wright
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tuj wrote:Tim, I have speculated that this was RBR's 'secret' technology. My pure conjecture is that they were taking the signal from the alternator, which was directly tied to crank and (with the ECU knowing the gear and ratio) the wheelspeed. When excess wheel-speed was detected (assuming say a deviation from a planned ideal torque curve with perfect traction), the harvesting kicked in for a very brief period, slowing the engine, and therefore being a form of TC.

As to why Webber still sucked (relatively speaking) with the same car, I chalk it up to the fact that both driver could not drive the active-suspension FW14B either, only Mansell could.

In any case, I don't see how greatness alone could buy Vettel 2sec/lap over his competitors. Something else was going on with the car.
I don't get what exactly signal you take from the alternator? Anyway, I think what you describe would be a: quite easily detected and b: not really reliable because unless you are comparing the front and the rear wheelspeeds its very very difficult to judge wheel slip to the accuracy required for a traction control system. You need better than 1% accuracy for that.

Bear in mind that the teams are allowed to run constant power throttle maps which control the engine to give an constant output power for a constant pedal position. That means as the revs increase (say due to wheelspin) then the commanded torque decreases (using spark and fuel changes) in order to keep the power constant. Its not enough to totally eliminate wheelspin and its open loop so it doesnt function as a true traction control, but its there for driveability reasons. This is legal and is a feature of the SECU
Not the engineer at Force India

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djos
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Formula One 1.6l V6 turbo engine formula

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tuj wrote:
As to why Webber still sucked (relatively speaking) with the same car, I chalk it up to the fact that both driver could not drive the active-suspension FW14B either, only Mansell could.

In any case, I don't see how greatness alone could buy Vettel 2sec/lap over his competitors. Something else was going on with the car.
Webber's problem was never the power delivery, it was the stupidly fragile tires not inspiring confidence and allowing a driver to actually race at 100% for the entire race.

Webber was epic on the Bridgestone's in high speed high commitment corners were tire consistency and feedback was everything and as a result rarely found the Pirelli tires allowed him to be as committed.

Let's not forget Webber had several years during the 900hp v10 era were he put Jags and Williams in spots on the starting grid where they didn't deserve to be.

I believe Hamilton and Alonso have similarly been let down by Pirelli in this regard.

IMO were Vettel has wiped the floor with everyone else is in slow and medium speed corners were he has been able to get amazing traction without abusing Pirelli's GP2 standard tires.
"In downforce we trust"

wuzak
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Re: Formula One 1.6l V6 turbo engine formula

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ringo wrote:we are talking fractions of a second here, and yes it will do something for lag. Add 160 hp instantly to any engine, you would have no care in the world about spooling below a certain point. That engine will be up to high revs in no time with that additional horsepower.
5000rpm was an arbitrary number, i don't know how these engines will operate. But my point still stands, MGUK can be used when the engine is off boost. The driver will get an instant response.
MGUH spinning a turbine wont. There will be a lag with compressing the air, routing it through the intercooler, then up to the throttles then into the cylinders before you get that power down.
There is no way that will be quicker than an electric signal going to a motor couple to a drivetrain.
  • You won't have 160hp at low rpm from the MGU-K. Simple fact is that it is geared to the crankshaft with a fixed ratio. So you may have 90hp at your low rpms.
  • The engine and MGU-K have to accelerate the car. Since the engine is off-boost, it is making sweet FA power. So SFA + a proportion of the MGU-K is not much power. It will take seconds to get the engine to a position where it will be making meaningful boost.
  • The turbine is oversize. It will take longer to get this turbo on boost than a conventional one with small turbines.
  • The MGU-H only has to spin the turbo. Much less inertia in that, wouldn't you agree? So to get up to maximum boost would take much less time than to accelerate the car. In any case, full boost won't be required until 10,500rpm and by then, hopefully, the exhaust energy is more than enough to drive the turbo - and even allow energy recovery.
  • How much lag in a turbo system through the ducting? I'm not sure what speed the air goes through. Let's say 50m/s. If you have 2m of ducting, that is 0.04s required to get from the compressor to the valve. Doubt that the driver would really sense that. Now, if they use a liquid:air intercooler, the distance is going to be about 0.5m. So the time is down to 0.01s. Can the carand engine accelerate up to speed in that time on one half rat power?
  • I have no doubt that the MGU-K will support the acceleration of the car. I also have no doubt that the MGU-H will spin the turbo when there is insufficient exhaust energy to drive it.

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FW17
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wuzak wrote:
  • You won't have 160hp at low rpm from the MGU-K. Simple fact is that it is geared to the crankshaft with a fixed ratio. So you may have 90hp at your low rpms.
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ringo
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wuzak wrote:
  • You won't have 160hp at low rpm from the MGU-K. Simple fact is that it is geared to the crankshaft with a fixed ratio. So you may have 90hp at your low rpms.
You don't know the motor's characteristic, so you cannot make that assumption. You can have full horsepower of the motor at low rpms. It's a motor not an engine. In fact motors usually start out with ridiculous amounts of torque at low speeds with steady power right up to rated speed. So your point may not be valid. But look into it anyway as we don't know the motor characteristic.
[*]The engine and MGU-K have to accelerate the car. Since the engine is off-boost, it is making sweet FA power. So SFA + a proportion of the MGU-K is not much power. It will take seconds to get the engine to a position where it will be making meaningful boost.
What is SFA? see above regarding the MGUK power. I think it will deliver all 160hp as the engineers decide. The motor speed has no bearing on the power input from the batteries. It wont take seconds, it will be fractions of a second. It's all dependent on the load on the engine. looking at the fuel limit, i don't expect to see very huge turbos like in the past.
[*]The turbine is oversize. It will take longer to get this turbo on boost than a conventional one with small turbines.
What do you mean by oversized exactly? I don't think these engines can be considered conventional, so it's hard to use anything as a benchmark in terms of turbine size. I'm still of the mind that they will be ultra responsive, and it's only in situations where the load is high and the car is probably in the wrong gear will we see a lot of lag.
[*]The MGU-H only has to spin the turbo. Much less inertia in that, wouldn't you agree? So to get up to maximum boost would take much less time than to accelerate the car. In any case, full boost won't be required until 10,500rpm and by then, hopefully, the exhaust energy is more than enough to drive the turbo - and even allow energy recovery.
you are looking on making boost as a goal, which to me is arbitrary, as the big picture is moving the car down the track. I am looking on the overall goal, putting up to 160hp on the wheels instantly by pressing a throttle pedal when the engine is not up to it at that moment in time.
[*]How much lag in a turbo system through the ducting? I'm not sure what speed the air goes through. Let's say 50m/s. If you have 2m of ducting, that is 0.04s required to get from the compressor to the valve. Doubt that the driver would really sense that. Now, if they use a liquid:air intercooler, the distance is going to be about 0.5m. So the time is down to 0.01s. Can the carand engine accelerate up to speed in that time on one half rat power?
That's all too much guess work, you need to look at the diameter of the piping and heat exchanger design. It's difficult to guess that.

[*]I have no doubt that the MGU-K will support the acceleration of the car. I also have no doubt that the MGU-H will spin the turbo when there is insufficient exhaust energy to drive it.[/list]
I as well, but i don't see a heavy dependence on the MGUH, it's just not going react as quickly. It's nice to think of in terms of technical complexity, but i don't think it's as straight forward as just engaging MGUK when the engine is off boost.
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wuzak
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Re: Formula One 1.6l V6 turbo engine formula

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ringo wrote:
wuzak wrote:
  • You won't have 160hp at low rpm from the MGU-K. Simple fact is that it is geared to the crankshaft with a fixed ratio. So you may have 90hp at your low rpms.
You don't know the motor's characteristic, so you cannot make that assumption. You can have full horsepower of the motor at low rpms. It's a motor not an engine. In fact motors usually start out with ridiculous amounts of torque at low speeds with steady power right up to rated speed. So your point may not be valid. But look into it anyway as we don't know the motor characteristic.
From the rules:

5.2.3 The MGUK must be solely and permanently mechanically linked to the powertrain before the main clutch. This mechanical link must be of fixed speed ratio to the engine crankshaft.
The rotational speed of the MGU-K may not exceed 50,000rpm.
The maximum torque of the MGU-K may not exceed 200Nm. The torque will be referenced to the crankshaft speed and the fixed efficiency correction defined in Article 5.2.2 will be used to monitor the maximum MGU-K torque.
The laminate thickness of the MGU-K may not be less than 0.05mm.

So, the minimum speed at which the MGU-K can make 120kW/160hp is 5730rpm. Sure the MGU-K can rev to 50,000rpm, but I don't see them maintaining power over a wide range. They tend to have constant torque over a small range, but not constant power.

ringo wrote:
[*]The engine and MGU-K have to accelerate the car. Since the engine is off-boost, it is making sweet FA power. So SFA + a proportion of the MGU-K is not much power. It will take seconds to get the engine to a position where it will be making meaningful boost.
What is SFA? see above regarding the MGUK power. I think it will deliver all 160hp as the engineers decide. The motor speed has no bearing on the power input from the batteries. It wont take seconds, it will be fractions of a second. It's all dependent on the load on the engine. looking at the fuel limit, i don't expect to see very huge turbos like in the past.
SFA = sweet f**k all

The motor speed has bearing on the power output, since the torque is limited.

The MGU-K has to accelerate the car and the engine. There is a lot of inertia there.

To go from 5,000rpm to 10,000 is doubling the speed of the car. It will be measured in seconds, not fractions of a second.

ringo wrote:
[*]The MGU-H only has to spin the turbo. Much less inertia in that, wouldn't you agree? So to get up to maximum boost would take much less time than to accelerate the car. In any case, full boost won't be required until 10,500rpm and by then, hopefully, the exhaust energy is more than enough to drive the turbo - and even allow energy recovery.
you are looking on making boost as a goal, which to me is arbitrary, as the big picture is moving the car down the track. I am looking on the overall goal, putting up to 160hp on the wheels instantly by pressing a throttle pedal when the engine is not up to it at that moment in time.
Making boost is obviously the goal - you want to get the engine out of its off boost/lag condition. Making boost early and without lag will make the whole car more responsive and move down the track faster.

ringo wrote:
[*]How much lag in a turbo system through the ducting? I'm not sure what speed the air goes through. Let's say 50m/s. If you have 2m of ducting, that is 0.04s required to get from the compressor to the valve. Doubt that the driver would really sense that. Now, if they use a liquid:air intercooler, the distance is going to be about 0.5m. So the time is down to 0.01s. Can the carand engine accelerate up to speed in that time on one half rat power?
That's all too much guess work, you need to look at the diameter of the piping and heat exchanger design. It's difficult to guess that.
Yes, that is all conjecture. 50m/s is 1/6 of the speed of sound of air at normal temperature and pressure. Obviously it would be a bit different in warm compressed air.

ringo wrote:
[*]The turbine is oversize. It will take longer to get this turbo on boost than a conventional one with small turbines.
What do you mean by oversized exactly? I don't think these engines can be considered conventional, so it's hard to use anything as a benchmark in terms of turbine size. I'm still of the mind that they will be ultra responsive, and it's only in situations where the load is high and the car is probably in the wrong gear will we see a lot of lag.
In normal turbo design the turbine is matched to the compressor. That is not the case here. The turbine will produce more power than the compressor needs when the engine is above an operating point where a normal turbine would be balanced. The turbine is physically larger than a normal turbo's and will have much more inertia.

ringo wrote:
[*]I have no doubt that the MGU-K will support the acceleration of the car. I also have no doubt that the MGU-H will spin the turbo when there is insufficient exhaust energy to drive it.[/list]
I as well, but i don't see a heavy dependence on the MGUH, it's just not going react as quickly. It's nice to think of in terms of technical complexity, but i don't think it's as straight forward as just engaging MGUK when the engine is off boost.
The MGU-H is the best solution to turbo lag. It will take a fraction of the time for the turbo to spin up and make boost (lag is the delay in that happening) than try to accelerate the whole car with the MGU-K and an off-boost ICE.

The key to racing in 2014 will be to minimise the time that the MGU-H is driving the turbo and maximise the time that the turbo is driving the MGU-H.

I, again, remind you that the energy transfer from the ES to the MGU-K is limited to 4MJ (in reality it is 2MJ, unless you are storing another 2MJ from the MGU-H) per lap, whereas the ES can transfer unlimited amounts of energy to the MGU-H.