gerishnikov wrote:n smikle wrote:shamikaze wrote:I stand by FormulaOne on this one.
However, I am certain (having work extensively with CF and composites myself), that the "dimples" we see on the pic's are only there since they use pre-pregged CF. This is CF that is pre-impregnated with Expoy resin by the manufacturer. It is harder to manipulate and must be heat-treated in an oven in order to achieve maximum bonding and strength when compared to manual impregnation. The benefit of using pre-preg is that you do not have a single-drop of expoxy resin too much and all fibres are equally impregnated (something that is very hard to do manually). As well, using pre-preg, reduces the time required for the manufacturing process since you do not need to use peelply to remove excessive epoxy resin during the hardening process.
Lovely! Well said! This is what I was saying ten pages ago, but nobody seemed to
notice.
sorry i have been registered on here quite a while and this fourm never ceases to amaze me, I work for a top flight f1 team as a laminator and it has nothing to do with it being prepreg, the engine cover on all the cars will leterally be 1 or 2 plys of the thin chequerboard material with rein plys round the edges using regular 2x2T or 5H material the marks you are seeing is nothing but the impression of the nomex core, you only get this effect on bodywork (ie not chassis, wings, endplates etc etc)as other areas are either very dense with carbon before the core stage or they use rohacell core (used a lot more than you could imagine)
i will now await the flaming
Informative, thank you. How are transitions made between changes of wall thickness in the same part? Is the core itself shaped, or is there some filler material in between the junction of the core edges and outer layers of CF?
Looks like some varieties are pretty flexible but I assume it has some bending limitations. Are there multiple sections of nomex core pieced together within the shell, or is one sheet used, with cuts made to relieve wrinkling? Forgive my lack of proper nomenclature. Is the layout of the core, how it will bend, how you piece it together, etc, designed in from the start, or is this detail dealt with by the technicians laying up the part, dealing with it as they go?